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The free, resilient, self-expanding, one-piece piston-ring is a product of strictly modern times. It belongs to the internal-combustion engine principally, although it is applicable to steam engines, air-compressors and pumps. Its present high state of perfection has been made possible only by the first-class material now available and the use of machine tools of precision. The author outlines the history of the gradual evolution of the modern piston-ring from the former piston-packing, giving illustrations, shows and comments upon the early types of steam pistons and then discusses piston-ring design. Piston-ring friction, the difficulties of producing rings that fit the cylinder perfectly and the shape of rings necessary to obtain approximately uniform radial pressure against the cylinder wall are considered at some length and illustrated by diagrams.

The author presents the practical side of the body designer's work and refers to him as being between the office and the shop, the one who stands in the way of the impatient man that wants action without preparation. The development of the body designer and body designing is reviewed and the position and duties of the designer are stated at some length. The design factors are considered in detail and the making and utilization of wax models are described, followed by a lengthy consideration of curved-surface bodies, wood body frames, style and body types. The fittings and minor design details are discussed and future designs predicted from present indications. The author explains the body designing business in detail to refute the suspicion that the working methods of body designers are different from those employed by the other members of an engineering force because body designing is different and distinct from the other branches of motor-car engineering work.

Ignition is discussed in a broad and non-technical way. The definition of the word ignition should be broad enough to include the complete functioning of the ignition apparatus, beginning from the point where mechanical energy is absorbed to generate current and ending with the completion of the working stroke of the engine. The ignition system includes the mechanical drive to the magneto or generator and the task imposed on the system is by no means completed when a spark has passed over the gap of the spark-plug. Ignition means the complete burning of the charge of gas in the cylinder at top dead-center, at the time the working stroke of the piston commences. The means employed to accomplish this result is the ignition system. In the present-day type of gasoline engine a spark produced by high-voltage electricity is almost universally used for ignition. This high-voltage electricity is produced by a transformer.

It has long been recognized that, in automotive engines, particularly those of six or more cylinders, excessive vibration is apt to occur despite all precautions taken in balancing; and that this is because the engine impulses coincide at certain speeds with the torsional period of the crankshaft, or rate at which it naturally twists and untwists about some point or points as nodes. Very serious vibration occurred in the main engines for the United States submarines S 4 to S 9, which are required to complete five specified non-stop shop tests and an investigation was made of which the author reports the findings in detail, illustrated with photographs and charts.

A brief outline of the elementary principles of the operation of jump-spark ignition systems is given preliminarily to the discussion of the advantages of battery-type systems, and four vital elements in a jump-spark ignition system are stated. A diagram is shown and explained of an hydraulic analogy, followed by a discussion of oscillating voltage and oscillograms of what occurs in the primary circuit of an ignition system when the secondary is disconnected. The subjects of spark-plug gaps and current values receive considerable attention and similar treatment is accorded magneto speeds and spark polarity, numerous oscillograms accompanying the text. The effects of magneto and of battery ignition on engine power are stated and commented upon and this is followed by a lengthy comparison of battery and magneto ignition, illustrated with charts.

A discussion of the advantages of magneto ignition resolves itself into a comparison of magneto and battery-ignition systems, resembling early discussions of the relative merits of the direct and the alternating-current electric systems; both are in existence and fulfilling their respective parts. After stating that ignition is closely related to carburetion and generalizing on the subject of ignition, the author discusses the fundamentals of ignition systems at length, presenting numerous diagrams, and passes to somewhat detailed consideration of comparative spark values, using illustrations. Storage batteries and auxiliary devices receive due attention next and numerous characteristic curves of battery and magneto ignition are shown. Impulse couplings are advantageous in starting large truck and tractor engines, which generally use magnetos; these are described.

The adoption of the present system of feeding a number of cylinders in succession through a common intake manifold was based upon the idea that the fuel mixture would consist of air impregnated or carbureted with hydrocarbon vapor, but if the original designers of internal-combustion engines had supposed that the fuel would not be vaporized, existing instead as a more or less fine spray in suspension in the incoming air, it is doubtful that they would have had the courage to construct an engine with this type of fuel intake. That present fuel does not readily change to hydrocarbon vapor in the intake manifold is indicated by tables of vapor density of the different paraffin series of hydrocarbon compounds.

A large number of tests were made in the altitude laboratory of the Bureau of Standards, using aircraft engines. The complete analysis of these tests was conducted under the direction of the Powerplants Committee of the National Advisory Committee for Aeronautics. Many of the engines were of the same make, differing in compression ratio or dimensions. The testing program included determinations of the brake-horsepower at various speeds and altitudes, or air densities, and the friction power, or the power required to operate the engine with no fuel or ignition at various speeds and air densities, with normal operating conditions of oil, water and the like. Some tests included determination of the effect of change of mixture ratio and of air temperature, and of different oils. The difficulties caused by the necessity of using indirect methods to ascertain the effect of various factors are outlined. The test analyses and curves are presented.

The first car credited by the author as being equipped with two or more direct drives is the Sizaire-Naudin, in 1905. The transmissions of this car and of one embodying similar principles of gearing, brought out in 1909, are described and illustrated by diagrams. After the Sizaire-Naudin, the next double direct-drive transmission was the Pleukharp transmission axle, made in 1906, although the real ancestor of the present double-drive rear axles is the 1906 Pilain transmission; both are described and illustrated. Other early American and foreign forms are commented upon and diagrammed, including the Austin design, believed by the author to be the first to use a two-speed axle of the simplest and lightest possible type to provide two direct drives in connection with a separate gearset to give additional forward speeds and the reverse. Modern two-speed axles are reviewed, with critical comment and diagrams, and considerable discussion of gear ratios is included.

An analysis of japanning practice as a systematized industrial operation is presented as the result of an investigation. The nature of japans is discussed and an outline given of how the apparently contradictory requirements that japans must be weatherproof, somewhat flexible, sufficiently thick to be lasting, possess enough hardness to prevent excessive scratching under ordinary service conditions and take on a brilliant finish, can be fulfilled in an ordinary industrial plant without undue expenditure, so as to accomplish the original and primary objects of applying a finish to metal parts to prevent them from too great deterioration and supply a pleasing appearance to the finished product. Adequate provision for securing a uniform product is essential. The details of this are discussed. Three ways of applying japan are explained. The considerations involved in cleaning the metal and baking japan are enumerated at some length and the methods are described.

For many years plywood has been used for such automobile parts as roofs and dash and instrument-boards, but it was not until the closing of the European war that the extent to which this material was used in automobile construction greatly increased. The sudden requirement of airplanes created a large demand for plywood which would withstand the severest weather conditions. Glues were perfected that enabled plywood to withstand 8 hr. of boiling or 10 days of soaking in water without separation of the plies. Plywood as an engineering material is discussed. It is then compared in considerable detail with ordinary boards and also with metals and pulp boards, statistics and illustrations being given. The molding of plywood is considered with especial reference to employing plywood for surfaces having compound curvatures, and the limiting factors in the use of plywood for this purpose are mentioned.

The only direction in which flexibility of an organization can be considered is that of successful progress. Flexibility uncontrolled is liable to lead to retrogression instead of progression. During the war, every available unit of man-power was called into use, and all specialized intelligence was stretched almost to the breaking point. This was particularly true of the intelligence in the automotive industry. Demands were made in connection with the airplane, tanks, agricultural tractor and submarine chasers, as well as the more stabilized automobile and trucks. The most skilful men naturally gravitated to the most difficult work, in the problems surrounding the airplane and the tank, and, while in general there were not nearly enough men, the scarcity of skill was more noticeable in the older branches of the industry. It was there that the necessity for a flexible organization demonstrated itself. The first necessity was a rigid base from which progress could be made.

After stressing the importance of transportation, the possible uses of the motor truck are considered. The increased cushioning and traction obtained from pneumatic truck tires accomplish faster transportation, economy of operation, less depreciation of fragile load, easier riding, less depreciation of roads and lighter-weight trucks. These six advantages are then discussed separately and various data to substantiate the claims made are presented. Following detailed consideration of transportation and operation economies, and depreciation of loads and roads, the practicability of pneumatic tires is elaborated, and wheels, rims and tire-accessory questions are studied. The four main factors bearing upon truck design for pneumatic tires are stated and discussed; emergency equipment for tire repair is outlined and a new six-wheel pneumatic-tired truck is described.

The discussion is largely in regard to the ability of a truck to deliver merchandise economically under a given set of external conditions. The matter of truck tire equipment is reviewed in the light of recent experiences of many operators and service men. The general functions of tires, securing traction, cushioning the mechanism and the load and protecting the road, are elaborated and six primary and seven secondary reasons given for the use of pneumatic tires on trucks within the debatable field of 1½ to 3½-ton capacity. The deciding factors in tire choice, those affecting time and those affecting cost, are stated and commented upon, the discussion next being focused on how tires affect these factors. Considerations relating to both truck and tire repairs are then reviewed.

In view of the inestimable services in the development of standardized transportation rendered to the Army by the Society of Automotive Engineers, particularly during the war, the author believes it important that the Society be acquainted with the intentions and policies of the War Department regarding the engineering development of motor transportation from the viewpoint of the problems and needs of the American Army. The fundamentals of the policies on motor transportation of February, 1919, as approved by the Chief of Staff, are stated and the subsequent changes discussed in some detail. Standardization of chassis as favored by the Army receives specific and lengthy consideration and the Government standardized trucks are commented upon. The standardization of body design and parts specifications are discussed in some detail. It is the policy of the Motor Transport Corps to maintain a thoroughly adequate and efficient engineering branch, which is now operative.

The undisputed economy of the Diesel-type engine using heavy fuel oil is recognized, as no other power-generating unit of today shows better thermal efficiency. It is the result of the direct application of fuel in working cylinders. Transmission processes, such as the burning of fuel under a boiler to produce a working agent which must be carried to the prime mover, are less economical. The various factors which enter into a comparison between steam and heavy-oil installations are illustrated. The subject is treated in a more or less elementary manner. The diagrams and sketches are intended to explain the working principles of such examples of two and four-cycle engines as are now in actual operation in cargo ships, these being of the single-acting type. Double-acting and opposed-piston-type engines have been built and are being tried out. The working processes of two-cycle and four-cycle engines are illustrated and described in some detail, inclusive of critical comment.

Emphasizing the necessity of persuading fuel manufacturers to improve the suitability of internal-combustion engine fuel by the mixture of other materials with petroleum distillates, and realizing that efficiency is also dependent upon improved engine design, the author then states that results easily obtainable in the simplest forms of automotive engine when using fuel volatile at fairly low temperatures, must be considered in working out a future automotive fuel policy. The alternatives to this as they appear in the light of present knowledge are then stated, including design considerations. The principles that should be followed to obtain as good results as possible with heavy fuel in the conventional type of engine are then described. These include considerations of valve-timing and fuel distribution. Valve-timing should assist correct distribution, especially at the lower engine speeds.

DURING the first two years of the war the author conducted in England experimental work for the British Government on the engine he describes. After brief mention of V-type water-cooled engines and the general situation as regards revolving air-cooled and radial water-cooled types, the discussion is narrowed to two distinct designs of fixed radial air-cooled engine, both of which have been tried out and seen some service. The fundamentals in which fixed radial air-cooled engines give promise of excelling are weight of powerplant per horsepower, the fuselage mounting and space required being duly considered; reliability and durability; fuel and oil consumed per horsepower-hour; streamline mounting, with armor, if desired; quick detachability of powerplant; accessibility, and freedom from certain inherent difficulties peculiar to water-cooled engines.

MEXICO achieved second place among the petroleum-producing nations of the world in 1918. This position will not soon be relinquished, judging from the study made by the author of the two general regions from which petroleum has thus far come. The Petroleum Commission of the Mexican Government has issued statistics covering the production by years since the industry started. It is confidently hoped that future production will continue, as indicated, to stop the gap, constantly increasing and critical, between production and consumption in the United States. A section of the paper is devoted to the export trade, especially with this country, which furnishes the nearest great market.

SOME practical examples of correct as well as of incorrect methods of designing are studied, using a motor vehicle for illustration. The mechanism of such a vehicle should be very simple, and the elimination of certain links and members here and there may become more or less desirable. It is essential to know how much this will burden other members, and what strengthening or even redesigning may become necessary. It has been proposed to eliminate the torque and radius-rods. By formulas and drawings the author shows how complex the problem is and the various changes that must follow such an attempt. A vehicle must have much stiffer springs if the torque rod is to be eliminated. This inevitably leads to a study of springs and of the influences of brakes. A vehicle can be operated at somewhat higher speed with a torque-rod.